Optical Sorter for Plastic "Pellet Sorter DS" Released
December 3, 2015
Optical Sorter for Plastic "Pellet Sorter DS" Released
Improving sorting efficiency with opaque plastics
Satake has released the optical sorter "Pellet Sorter DS", able to remove the rejected products of speck or different colour from raw materials for plastic pellets.
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Pellet Sorter DS |
Satake introduced the optical sorter "Pellet Sorter" for use with both transparent and opaque plastic pellets in 2009. Since then we have worked at creating a new improved optical sorter focusing in particular on increasing sorting efficiency with opaque plastic pellets.
The newly introduced "Pellet Sorter DS" is tuned to applications with opaque plastic pellets. Dual cameras ensure that input raw materials can be checked from both sides during sorting. Sorting efficiency is therefore increased when used with opaque plastic pellets.
It uses highly accurate CCD cameras with a resolution of 0.06mm in the sorting section as well as the existing model. It is therefore able to see even the smallest surface speck or contamination. Its processing capacity is 4t/h at maximum, providing high sorting efficiency.
Prospective markets include plastic pellet manufacturer and plastic recycling.
Appendix
Details of Pellet Sorter DS
Features
- Increases sorting efficiency in case of with opaque plastics
- Dual cameras ensure that input raw materials can be checked from both sides during sorting., increasing sorting efficiency with opaque plastic pellets.
- Highly accurate CCD camera with a resolution of 0.06mm
- It can see even the smallest surface speck or contamination.
- Higher sorting efficiency
- Its processing capacity is 4t/h at maximum. It enables high sorting efficiency.
Structure
Front and rear cameras are able to see plastic pellets one by one as they are flowing down the belt conveyor. Compressed air from the ejector removes the raw materials as rejected products or foreign materials.
Sorting example

Specifications
| Model | PCS600BDS |
|---|---|
| Capacity | Plastic pellet: 0.1-4.0t/h* |
| Power supply | Single phase 200V |
| Power requirement | 2.0kW (max.) |
| Weight | 800kg |
| Material | Main body: SUS304 |
| Processing type | One-stage sorting with both front and rear cameras |
| Belt conveyor | 600mm (W) x 850mm (L) |
| Static eliminating | 1 no. of airless ionizer |
| Resolution | 0.06mm |
| Light source | LED (blue) |
| Ejector | 120 nos. (pitch: 5mm) |
| Air volume | 500-750NL/min (compressor: 5.0-7.5kW) |
| Air pressure | 0.25MPa (supply: 0.7MPa) |
| Required volume of dust collector | Suction duct: 10m3/min (0.5kW) |
* It depends on input material conditions and type.
Dimensions (mm)

* Please note descriptions in news releases are accurate as of the date of release and may differ from the most up-to-date information.
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